Our facility is equipped with ISO Class 5/Class 100, ISO Class 6/Class1K and ISO Class 7/Class10K Cleanrooms to provide sub-assemblies and inspection services for our customers in the electronics industry as well as precision components and tray cleaning services to our customers from the Hard Disk Drive (HDD) industry.
We are able to provide a complete turnaround service for all trays, both prime and recycled from collection, sorting, removal of labels to inventory management. The trays are washed to meet stringent requirements and are low in particulate contamination. The trays are packed in Cleanroom environment which ensures compliance to contamination control. Our Cleanrooms also comply with the standards for wafer / substrate tray wash.
Sub-assembly and inspection services for customers in the electronics companies that require Cleanroom facilities.Suitable for hard disk drive, imaging, acoustic, medical devices component assembly.
Our expert services provide reliable products with a sound knowledge of the world class markets and quality requirements. We fully understand our customers need in respect of accuracy and quality. We act quickly and completely confidence to solve unforeseen problems on the basis of validated information. We help you to assess the different alternatives, and to select the best solution.
Our Cleanroom has the following features:
• ISO Class 5 (Class100) at Final Visual Mechanical Inspection (VMI) and Packing.
• Centralize air conditioning system
• Temperature: 20 – 24 oC (68 – 75.2 oF)
• Humidity of 40 – 70% RH (relative humidity)
• Air velocity: 60 – 120 feet per minute (FPM) or 0.3 – 0.6 m/s
• Conductive tiles 10E5 – 10E6
• ESD (electrostatic discharge) chairs
• Conductive grid type ESD safe garment
• Air ionizers at critical stations
A cleanroom especially for precision aqueous cleaning system to clean components and trays using de-ionized water.
Suitable for hard disk drive and semiconductor industries
We are able to support our customers from collection, sorting, removal of labels to inventory management. The trays are washed to meet stringent requirements and are low in particulate contamination. The trays are packed in cleanroom environment which ensures compliance to contamination control.
The Cleanroom has the following features
• ISO Class 5/Class 100 cleanroom with 100% Fan Filter Units (FFU) and Ultra Low Penetration Air (ULPA) filter
• ISO Class 5/Class 100 cleanroom with 60 cm raised floor for Final VMI and packing
• Part loading in ISO Class 7/Class 10K cleanroom while machines are in ISO Class 6/Class 1k cleanroom
• Fully automated ultrasonic cleaning system and spray cleaning system which cleans and dries the components and parts.
• Centralize air conditioning system
• Temperature: 24 ± 3 degree C
• Humidity of 55 ± 10% RH
• Air velocity: 60 – 120 feet per minute (FPM) or 0.3 – 0.6 m/s
• Conductive tiles 10E5 – 10E6
• ESD chairs
• Conductive grid type ESD safe garment
Fully automatic machines function as completing the entire operation in a single go. The raw materials are the 3 layers of polypropylene spun bond nonwoven fabric, the nose bar. The process starts with feeding the fabrics and placing them on top of each other. This is followed by folding in the middle which allows for expansion of the mask. Along the way, the nose bar is placed. After this, the layers are passed through ultrasonic welding machines that weld along the borders and over the nose bar to keep it sealed. This provides a finished border and more efficient bacterial filtration. Along the process, the masks are individually cut according to the size required.
After this, the masks are collected and passed through earloop welding attachment to give a complete face mask. The average production capacity of the machine can range up to 50 masks per minute with a human capital of at most 4 people.
Thermoforming machine
Thermoforming process
Cutting process
In house Lab
In house Lab
Fully automatic machines function as completing the entire operation in a single go. The raw materials are the 3 layers of polypropylene spun bond nonwoven fabric, the nose bar. The process starts with feeding the fabrics and placing them on top of each other. This is followed by folding in the middle which allows for expansion of the mask. Along the way, the nose bar is placed. After this, the layers are passed through ultrasonic welding machines that weld along the borders and over the nose bar to keep it sealed. This provides a finished border and more efficient bacterial filtration. Along the process, the masks are individually cut according to the size required.
After this, the masks are collected and passed through earloop welding attachment to give a complete face mask. The average production capacity of the machine can range up to 50 masks per minute with a human capital of at most 4 people.
Spun bonded Non woven fabric
Benefit:
1. Soft on skin
2. Disposable
3. Air permeable
4. Water Proof
5. Can be sanitized
6. Easy to stitch
Melt blown Non woven fabric
> Composed of super-thin, non-continuous fibres.
> Melt-blown nonwoven are characterised by
random arrangement of fibres.
> Stability is achieved mainly by the cohesion
forces, as the fibres are mutually glued during
solidification.
> Polypropylene (PP) has a low melting point and
is the most popular polymer for melt-blown
nonwovens
PCBA
Wafer Shipping Tray
Electronics Tray
Fiber Optics Tray
SSD Shipping Tray
HDD Shipping Tray
HDD Top Cover Tray
Rice Tray – Microwavable
Rice Tray – Microwavable
Rice Tray – Microwavable
Tube Tray
Cautery Tip Packaging
Medical Sensor Tray
Surgical Mask 3Ply
Surgical Mask 3Ply
Surgical Mask 3Ply
Stamping Part Shipping Tray
Automotive Parts Tray
Automotive Parts Tray
Aerospace Part Tray
Aerospace Part Tray
70/5 Rojana Industrial Park, Moo 9.
T.Thanu, A.U-Thai, Ayutthaya 13210 Thailand.
Tel: (+66) 035 800 116 – 9
Fax: (+66)035 800 001